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Air Leakage Survey & Reformation

Compressed Air-future Energy Solutions Company

Reduce Compressed Air Leakage

Diagnosis Report

An average of 20% of compressed air leaks in almost every work site.
There is no need to go through complex processes to improve every part. Improving leakage is the most effective way to easily reduce power costs.
With a low investment cost, 70% of the amount of the total leakage can be improved.By recognizing the parts that leak, you can reduce 20% of the power costs of the air compressor at a low cost with less effort.

PEMSOptimized 
compressed 
air energy 

+

Air Leak Reduced air 
leakage 
energy

=

Improved 
productivity
I Air leakage diagnosis report - Yongin, Gyeonggi-do
  • Air leakage diagnosis → 326,521 kW lost per year  (33,950,000 won lost)
I Air leakage diagnosis report - Yangsan, Gyeongnam 
  • Air leakage diagnosis → 714,489 kW lost per year  (100,000,000 won lost)
I Air leakage diagnosis report - Iksan, Jeonbuk
  • Air leakage diagnosis → 264,691 kW lost per year (31,760,000 won lost)
FactoryFactory 1
Line NameAssembly line 12
Location
SA12-010 oil seal
Content
8mm, 3/8", -type
Status
Leakage Location
Leakage Area
Leakage 
Amount 
(m3/hr)		0.3
FactoryFactory 1
Line NameAssembly line 12
Location
EYE 1st CURILG M/C


Content
Retighten or replace solenoid valve connection parts
Status
Leakage Location
Leakage Area
Leakage 
Amount 
(m3/hr)		1.7 
FactoryFactory 1
Line NameAssembly line 12
Location
N0 7
Content
Replace FRL lubricator Cap 
TPC PL 2000
Status
Leakage Location
Leakage Area
Leakage 
Amount 
(m3/hr)		4.3 
FactoryFactory 1
Line NameAssembly line 12
Location
SA12-150
Content
Retighten bodies of cylinders (with sensors, etc.) or replace seal
Status
Leakage Location
Leakage Area
Leakage 
Amount 
(m3/hr)		4.3 
FactoryFactory 1
Line NameAssembly line 11
Location
SA11-020
Content
Lock FRL air filter drain 
SMC AF3000-03D
Status
Leakage Location
Leakage Area
Leakage 
Amount 
(m3/hr)		0.3

[ List-up of Leakage Locations]

Location
/ Leakage Size
1
2
3
4
Total
Annual
leakage
(W)
leakage
volume
(m3/hr)
Volume
%
1 - Regulator
0
0
0
1
1
₩26,687.23
0.3
0.08%
2 - Solenoid valve
0
0
0
0
1
₩142674.05
1.7
0.45%
3 - FRL unit
0
0
0
1
1
₩364,383.36
4.3
1.15%
4 - Connection
to cylinder
0
0
0
1
1
₩364,383.36
4.3
1.15%
5 - FRL unit
0
0
0
1
1
₩26,687.23
0.3
0.08%
6 - FRL unit
0
0
0
1
1
₩364,383.36
4.3
1.15%
7 - Hose connection
0
0
0
1
1
₩949,449.60
11.3
2.99%
8 - Solenoid valve
0
0
1
0
1
₩190,403.14
2.3
0.60%
9 - FRL unit
0
0
0
1
1
₩364383.36
1.3
1.15%
10 - AIR GUN
0
0
1
0
1
₩238,132.22
2.8
0.75%
11 - AIR GUN
0
0
0
1
1
₩456,762.24
5.4
1.44%

[List-up of Leakage Status Per Part]

Leakage Volume and Loss
Leakage Volume(㎥/year)
2,646,912
leakage loss (kW/year)
264,691
Leakage Loss(₩/year)
31,762,938
I Air leakage diagnosis report - Changwon, Gyeongnam
  • Air leakage diagnosis → 626,656 kW lost per year (62,660,000 won lost)
FactoryBuilding B IR
Line NameIR Washer SCW-187
Location
Hose connection parts
Content
Replacement 
of quick coupler desired
Status
Leakage Location
Leakage Area
Leakage 
Amount 
(m3/hr)		1.6 
FactoryBuilding B IR
Line NameIR 16 IR-OG-20 (#22)
Location
Body of solenoid valve 
Content
Replacement of solenoid valve 
desired SMC SY5120-50Z-C6
Status
Leakage Location
Leakage Area
Leakage 
Amount 
(m3/hr)		8.4
FactoryBuilding B IR
Line NameIR 16 IR-OG-20 (#22)
Location
Cylinder 
Content
Improvement desired when 
repairing internal leakage 
of cylinder
Status
Leakage Location
Leakage Area
Leakage 
Amount 
(m3/hr)		8.4
FactoryBuilding B IR
Line NameIR17 IR-OG-20 (#24)
Location
Filter connection drain
Content
Constant leakage of drain 
Status
Leakage Location
Leakage Area
Leakage 
Amount 
(m3/hr)		4.0
FactoryBuilding B IR
Line NameIR19 IR-OG-20 (#22)
Location
Filter drain
Content
SMC IDG50A-03B-P Improvement of filter drain desired
Status
Leakage Location
Leakage Area
Leakage 
Amount 
(m3/hr)		0.3

[List-up of Leakage Locations ]

Location 
/ Leakage Size		1234TotalAnnual
leakage
(KRW)		Volume
 %		Repair
Hour(min)		Est
 Hour
(min)
1 - Mains connection00011KRW 291,384.001.20%5(min)15
2 - Quick coupling00101KRW 152,258.400.63%0(min)15
3 - Mains connection00011KRW 291,384.001.20%0(min)15
4 - Solenoid valve00011KRW 607,392.002.50%0(min)15
5 - Hose FRL IN00101KRW 190,425.600.78%10(min)15
6 - Hose connection00011KRW 607,392.002.50%0(min)15
7 - Hose connection00011KRW 365,256.001.50%0(min)15
8 - Hose00011KRW 365,256.001.50%5(min)15
9 - Connection 
to cylinder		00011KRW 1,715,472.007.06%0(min)15
10 - Tank01001KRW 36,936.000.15%0(min)15
11 - Mains connection00011KRW 911,088.003.75%0(min)15
12 - Cylinder00011KRW 911,088.003.75%0(min)20

[List-up of Leakage Status Per Part]

Leakage Volume and Loss
Leakage Volume(㎥/year)
6,266,562
Leakage Loss (kW/year)
626,656
Leakage Loss(₩/year)
62,665,618

COPYRIGHT © SHINHAN AIRRO CO., LTD. ALL RIGHTS RESERVED.

Address : 29, Geumsan 4-gil, Dong-myeon, Yangsan-si, Gyeongsangnam-do, 
Republic of Korea
Tel. +82-55-604-8600 / Fax. +82-55-365-1450 / Email : biz@shairro.com

COPYRIGHT © SHINHAN AIRRO CO., LTD. ALL RIGHTS RESERVED.

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