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Pneumatic Energy Management System

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Pneumatic Energy Management System

The world's first Compressed Air Smart factory System 

PEMS

PEMS 

PEMS : Pneumatic Energy Management System

This is a technology developed first in the world by our company. It collects, processes, analyzes, and visualizes sensor data related to compressed air from the work site, and optimizes the operation of air compressors, reducing the defect rate and saving energy costs. Integrated linked control is possible regardless of the brand of air compressors, and integrated control is possible even if the manufacturer uses different air compressors. Compared to the baseline, more than 20% of energy can be saved.

Brand name: 

AIRIA’ is the will of Shinhan Airro Co., Ltd. This aims to lead the 4th generation industry to create a good air world through energy-saving products.

I What is Compressed Air Smart Factory AIRIA?

It is an integrated data system provided to the production site in real time for extracting, monitoring, controlling, and managing data of compressed air and operations statuses of air compressors and facilities. It is a system that saves power costs by providing compressed air optimized for each production site and process.

Energy savings 
➕
Production site monitoring 
➕
Data management



Based on demand (production site)
Integrated controller for compressed air

  • Energy savings through automated control
  • Site monitoring
  • Data management


ItemsMax.Qty.
1. Integrated controller        
    AIRIA9 or 7		1
2. PC desktop 
    (Data management))		1
3. F = Flow sensor1~5
4. P =  Pressure sensor1~50
5. D = Dew point sensor1~5
6. T = Temperature sensor1~5
7. W = Web camera1~3
8. K =  Watt-Hour Meter1~10
9. R =  Ratio control valve3~5
C1~C3 = Air compressors
(10 or more units of AIRIA9)		1~10
RD = = Refrigerated dryer1~3
DD =  Adsorption dryer1~3
Other items
  1. Air compressor (screw, turbo, etc.), air dryers, and filters
  2. Energy saving compressed air products (couplers, nozzles, air guns, and fittings)
  3. Diagnosis and improvement of leakage
  4. Assembled pneumatic/hydraulic aluminum, SUS pipe
  5. AC direct-connected LED lighting (IC chip built-in type)

Conventional method
(C1~C3 linked operation)

The conventional method is an individual operation and simple linked control method of the air controller, so there is no way to know the information about the compressed air actually being used in the production site.

공압 스마트 팩토리 AIRIA(빅데이터&AI)

공압 에너지 관리 시스템은 실제 압축공기를 사용하는 생산현장을 기반으로 Air Compressor를 제어하고, 생산현장에 필요한 압축 공기의 전기에너지를 최적화 및 절감하는 시스템입니다

Air compressor room 

Single sided supply

Single sided supply 

Work site demand 

Demander office

Execution control

Air compressor room

Data

• Compressor statu

• Real-time power supply

• Flow rate, pressure

• Dew point, temperature

• Alarm

Work side demand

Control, monitoring

 Data

• Supply

• Pressure

• Dew point

• Temperature

AIRIA 
 system office

Web, application

Data management

• Alarm 

• Supply

I Advantages
Stabilize

Increased productivity through reduction of defect rate in real-time Management of optimization of compressed air 

Compressed air big data

Management of product, facilities, and real-time data accumulation  analysis
 and response per process

Compressed air energy savings

Control of operation rate 
of air compressors 
and facilities according 
to production demand

Production costs

Quantification of compressed air required for product production

Smart factory

Remote management and AI control 
of compressed air energy based 
on big data

I Airia-9 Configuration 
Conguration Item
No
Role
Remarks
Controller
1
Air Compressor & Facilities
(Air Dryer, etc) Auto Control
Max 10 sets
Module Conversion
Max 10
For Integrated control
All Brand Applicable
Power Meter
Max 10
Air Comrpessor Power

Dew Point Sensor
Max 10
Humidity of Compressed Air
-80 ~ 20℃
Pressure Sensor
Max 24
On Site Pressure
Max 40 bar
Temperature Sensor
Max 10
Temperature of Compressed Air

Flow Meter
Max 4
Compressed Air Flow

Software
1
Auto Control and Remote Monitoring
PC, Smart Phone
PC
1
DATA Management

I AIRIA-9 Advantages
Advanced Energy Saving
Compressor Running Auto Control base on Site Demands
Preventive Maintenance
Real time Monitoring of Compressor & Facilities Running Condition
Reduce Faulty Goods
Monitoring Temperature , Humidity, Pressure of Compressed air
Preventive Maintenance
Effective Management => Remote Control, Monitoring (PC, Smart phone)
Production Cost Analysis
Power Consumption about Compressed air
DATA Management
Real time & Accumulation
Acceptable all brand compressor
I AIRIA-9 Test Certification (Foundation of Busan Technopark)

Average 35% SAVE !! 

I System Process Flow Chart
Work site data gathering 

Data processing and analysis 
(big data-based AI under development)

System management
/Monitoring


IAbout Our System
More
I Companies Operating the System in Korea

Company producing main car parts in Busan
 ‘AiRIA’ system under operation (casting production company) 

Car bumper painting company in Yangsan, Gyeongnam
 ‘AiRIA’ system under operation (bumper painting company) 

COPYRIGHT © SHINHAN AIRRO CO., LTD. ALL RIGHTS RESERVED.

Address : 29, Geumsan 4-gil, Dong-myeon, Yangsan-si, Gyeongsangnam-do, 
Republic of Korea
Tel. +82-55-604-8600 / Fax. +82-55-365-1450 / Email : biz@shairro.com

COPYRIGHT © SHINHAN AIRRO CO., LTD. ALL RIGHTS RESERVED.

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