Business Area

Compressed Air-future Energy Solutions Company

Reduce Compressed Air Leakage

Improvement Steps and Process


An average of 20% of compressed air leaks in almost every work site.
There is no need to go through complex processes to improve every part. Improving leakage is the most effective way to easily reduce power costs.
With a low investment cost, 70% of the amount of the total leakage can be improved.By recognizing the parts that leak, you can reduce 20% of the power costs of the air compressor at a low cost with less effort.

PEMSOptimized 
compressed 
air energy 

+

Air Leak Reduced air 
leakage 
energy

=

Improved 
productivity
I Steps for improving compressed air power costs
Classification
Step 1
(Use at Work Site)
Step 2
(Pipe Network)
Step 3
(Air Compressor Room) 
Step 4
(Office)
Work detail
Improve leakage
Improve differential
Improve air compressor
Manage compressed air
Method
Recognize and improve leakage
at work site
Improve pipe network
Replace after measuring
operation pattern
and reviewing feasibility
Sensor measurement
and monitoring
of major parts
Advantages
Low cost, high efficiency
Easily save power
without changing
operation conditions
High efficiency, power savings
Power savings
through managing
demand
Disadvantages
Useless without improvement
after diagnosis
Improvement
work possible
on rest days
High investment costs
High investment
costs may occur
depending on work site
Costs
(compared relatively)
ใ€€100%
ใ€€150%
ใ€€400 ~ 1000 %
ใ€€200%
Power Saving Effects
ใ€€10 ~ 20 %
ใ€€3 ~ 5 %
ใ€€10 ~ 30 %
ใ€€0 ~ 15 %
Solution
Pressure-saving parts
(prevent leakage)
E-SAVE assembly piping
(prevent leakage)
Install inverter (VSD) type
Linked control
of air compressors
High-efficiency
connection coupler
Improve piping design
Install high-volume
air compressor
Monitor pressure
 quality and flow rate
(increase in efficiency)
I Air Leak Improvement Process